IOTECH Automation GmbH - Engineering Excellence. Safety First.

CONDInet

Condition monitoring of rotating machinery with local AI, entirely without the cloud. As a certified integrator and AVIBIA Platinum Partner, we handle configuration, commissioning, and support.

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  • AVIBIA Platinum Partner
  • Certified CONDInet integrator
  • Manufacturer-certified engineers
Local AI

The AI runs in your plant. Not in the cloud.

CONDInet captures vibration and process data and evaluates it entirely within your own network. The AI analysis runs on premises as well. No connection outside the plant is required for operation.

  • No cloud connection and no internet access needed
  • Measurement and machine data never leave the plant network
  • Runs on edge devices and servers under Linux or Windows

Remote access via LTE/5G and VPN is available as an option, but not a requirement.

CONDInet from a single source

What is it?

CONDInet is a hardware and software solution from AVIBIA for AI-supported condition monitoring of rotating machinery. It captures vibration and process data, evaluates it locally, and detects changes in motors, pumps, or fans before they turn into damage and downtime. CONDInet can be retrofitted to existing systems or built up from the sensor.

Why does it matter?

Rigid maintenance intervals lead either to parts replaced too early or to unplanned failures. CONDInet makes maintenance plannable: the AI learns the normal condition of each machine and adapts its tolerance bands to the operating point. This reduces false alarms and replaces gut feeling with reliable data, even when experienced specialists are scarce.

Your advantage with IOTECH

As an AVIBIA Platinum Partner and certified integrator, we implement CONDInet with engineers certified on the software by the manufacturer. Alongside the product, you book the engineer with us: we configure CONDInet to suit your plant, commission it, and support you with later adjustments.

Our CONDInet services

From the first conversation to ongoing operation, delivered by manufacturer-certified engineers.

Configuration

We set up CONDInet to suit your machines: measurement points, characteristic values, tolerance bands, and alarms.

Integration into your systems

Connection to the DCS, SCADA, or an existing CMS via OPC UA, Modbus, or SFTP, without data ever leaving the plant network.

Commissioning

We commission hardware and software on site and accompany the AI learning phase until monitoring works reliably.

Support and adjustments

New machines, changed operating points, additional measurement points: we adapt CONDInet and remain your contact during operation.

What CONDInet monitors

In every industry, on every rotating machine.

Motors and drives

Detect bearing damage, imbalance, and misalignment on electric drives early.

Pumps and compressors

Bearings, coupling, and hydraulic behavior in view, correlated with process data such as pressure and speed.

Turbines and generators

Monitor critical high-speed machines continuously instead of during inspection rounds.

Fans and ventilators

Detect imbalance, bearing wear, and lubrication issues before a failure occurs.

Modular design

How CONDInet is built

From entry level to AI: CONDInet can be deployed as a complete solution or as a single module, new, as an extension, or as a replacement for an existing system.

Input

Data sources

  • Vibration data: acceleration, velocity, displacement
  • Process data: temperature, speed, pressure
  • From PLCs and control systems via Modbus, OPC UA, or Profinet
  • Existing CMS solutions, including third-party systems
Hardware

CONDIedge

  • Industrial gateway: Siemens IoT 2050, server, or any edge device
  • Multi-channel data acquisition up to 96 kS/s
  • Edge analysis: characteristic values, FFT, envelope, band analysis
  • Interfaces: OPC UA server, Modbus TCP/RTU, SFTP, CSV
Software

CONDIcore

  • CONDIcore CMS: vibration analysis and data management
  • CONDIcore AI Basic: AI-supported condition monitoring
  • CONDIcore AI Advanced: extended diagnostics and forecasts
  • Visualization and alarms in the browser, in SCADA, or in the DCS

Standards and interfaces

CONDInet evaluates to current standards and speaks the protocols of your existing systems.

  • ISO 20816-3 (evaluation of machine vibration)
  • ISO 13373-2 (processing and presentation of vibration data)
  • OPC UA with PA-DIM, Modbus TCP/RTU, SFTP
  • NAMUR Open Architecture (NOA)

Frequently asked questions

Useful information about CONDInet and integration by IOTECH.

Related services

Leverage the synergies of our engineering competencies.

Contact us about CONDInet

Fill out the form to request a non-binding consultation or to discuss your project with our experts.

Or contact us directly:

info@iotech-automation.de